Frequently
Asked Questions About Reliability Centered Maintenance (RCM)
Q. How does a RCM program reduce maintenance cost?
A. The key to a successful RCM program is taking care of
your equipment before it starts deteriorating or wearing out.
This is done by implementing a common sense PM (preventative
maintenance) PdM (predictive maintenance) inspection program.
Click here to find out how to reduce
the cost of maintenance manufacturing services.
Q. Who really has time to do a RCM program when my
maintenance mechanics are already putting in overtime hours
just to keep the place running?
A. Running equipment until it fails is no longer a cost effective
method of managing your production equipment assets. By performing
PM/PdM activities task on a regular basis you increase the
reliability of the production machines. Breakdowns are reduced
and equipment availability is increased, which benefits your
productions schedule and profitability.
Q. How long does it take to see an improvement in
equipment performance?
A. It varies based on the environment and application of
the equipment-machinery. Performance and reliability improvements
can be seen within 3 months.
Q. What are the reasons to begin a maintenance asset
management program?
A. The primary reasons to begin a maintenance asset management
program are:
- Unexpected breakdowns and equipment failures are the leading
cost indicators causing spikes in a monthly maintenance
budget.
- Planning and Scheduling of maintenance support work on
equipment reduces the cost of maintaining production equipment.
- A Predictive-Preventative maintenance program increases
the run time of production and utility support equipment
- The benefits of a well developed RCM program creates economic
advantages which strongly contributes to the financial success
of your manufacturing operation
Q. What do you do to start establishing a RCM program?
A. Since you are a main stakeholder in the manufacturing
operation you have to take the lead in supporting a comprehensives
RCM program. Performing a site survey is required to establish
current maintenance operations. Production and Maintenance
are also major stakeholders that share in the RCM implementation
strategy.
For answers to your maintenance asset management program
questions, please contact us.
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